Molding process



E. o. NORMAN 1,976,626

MOLDING PROCESS Filed Nov. 11, 195o t 5 sheets-sheet 1 Oct. 9, 1934.

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MOLDING PROCESS Filed Nov. 1l. 1930 5 Sheets-Sheet 3 N 31a/tunic@ Oct. 9, 1934. E. o. NORMAN 1,976,626

MOLDING PROCESS Filed Nov. 1l. 1930 5 Sheets-Sheet 4 IT*- Y ///l///llllllllimllllllllllllllll 3% MW VMM Oct. 9, 1934.

E. O. NORMAN MOLDING PROCESS Filed Nov. 11, 1930 5'Sheets-Sheet 5 S14/vento@ Patented Oct. 9, 1934 MOLDING PROCESS Ephraim O. Norman, Talladega, Ala., assigner to Alabama, Pipe Company, a corporation of Alahama Application November 11, 1930, Serial No. 494,935

4 Claims. (Cl. 22-198) The invention relates to castings, and more particularly has reference to a method and apparatus for forming a casting mold.

In the casting of many articles, such for eX- ample as pipe, it has heretofore been the practice to form the drag, cope and core of the mold in three diierent ramming operations, and iinally assemble these parts in a still further operation. The disadvantages of such a method are obvious, inasmuch as it is quite common to find some parts of the mold rammed harder than is advisable, While other parts are rammed too soft. Hence, it results that inequalities of metal thickness, impairing the usefulnes of the'castings, are obtained. Other disadvantages accruing from processes of this nature, reside in` the fact vthat, they are inherently complicated, and of necessity require a'maximum amount of labor with a consequent expensive product. Y

Up to the present, the art has failed to devise a process as Well as molding machinery, wherein the mold for irregular annular objects, such for example', as a smooth bore ribbed pipe with bell and spigot ends having locking devices associated therewith, can be formed in one complete operation'. That is, the inner and outer surfaces of'the mold, pouring gates,.and runners have heretofore been form-ed in different steps. Not only has this been true in the casting of pipe, but also in casting other types of articles as well, Where similar diiculties have been encountered so that it has been impossible to form the mold in a single step.

The major object of this invention is the provision of a process and apparatus for forming a mold for a casting, whichy lack the inherent disadvantages of processes andapparatuses heretofore employed.

An equally important objectof the invention is 4o,- the provision of a process and apparatus for performing the same, wherein the sand core and outer Walls of a mold for a casting may be rammed in one operation. l p.

Another object of the invention is theV devising of a method and apparatus for the molding of castings, the designs of which permit the-use ofmatch Vplates or match boards tion forv molding'. 5 J

Still a-further object of the `invention is the provision ofV a simpliiiedl processl andapparatus in vertical .posi-- for forming a casting mold which isfeiective in producing a casting ofgreat smoothness, and uni'- formity with a minimum of labor and expense.

With these and other objects in view, which may be incident to myimprovements, the inven-` tion consists in the method steps and the Vparts and combinations of the apparatus for performing the same, to be hereinafter set forth :and claimed with the understanding that the steps of the process as Well as the several necessary elements comprising the apparatus of my invention may be variedin performance as well as construction, proportions andarrangement, without de.- parting from the spirit andscope of the appended claims.

The invention comprehends the provision of a process as Well as an apparatus, for forming the mold of a casting. One Way ofpractically-car.- rying out the process forming the *subjecty matter of Y the invention, is the provision ofa machine having a central rammingubase with Whichis associated a set of draw plates slidably mounted upon slideways.

Means are provided for actuating the draw plates and other means for raising and lowering and revolving the ramming base aboutv which is centered. a core arbor, segmental pattern, and flask for formingthe mold. y

The method of forming the mold for the cast-- ing briey comprisesthe steps-of centering the core-arbor upon the ramming base, and the portions of the segmental pattern-and ilask upon the draw plates when in withdrawn position, moving the draw plates together so as to close the mold, and locking the flask forming members together. Upon the completion of this step, thebase is raised and rotated while sand is slung, thrown,.blown or poured Withinthe interior ofthe mold forming member so as to form the mold, after which the rotating mechanism is arrested, the mold lowered, and the pattern and flask are separated into their parts by withdrawing the draw plates. With the pattern and flask forming members so positoned, the `former, Which are hinged to the latter,l may be removed andthe interior. ofthe. mold cavity may be faced if necessary. The parts ofthe ilaskare then moved into closed -positionl aroundy the corearbor, and the'entir'e mold, iny cludingflask and core arbor, is removed fromthe machine for pouring. l lIn order to make Vmy invention more clearly understood-I have shown in theA accompanyingdrawings, means for carrying the same into practical veffect without limiting the improvements their useful applications tothe particular constructions which, for the purpose of explanation;

have been made the subject of` illustration.

I nthe drawings:

' x Figure 1 is aside elevation of1 the molding ma-`- chinefforming the Vsubject matter Vof the inven tion.

' withla Ypiston 16'.

vided with the usual-packing plate l'land cupE leather 1'7.` Suitablemeans are providedinthe cylinder -for allowing the inlet and -exhaust'ofuid so that the piston may be actuated.-1 'his Figure 6 is a vertical sectional view showing the 1 parts of the mold forming members in separated position.

Figure 7 is a plan view of av pattern used in. the formation of a mold for a bell and spigotv type of pipe, the pipe body being provided with a plurality of strengthening ribs.

Figure 8 is a bottom plan View of thepattern' shown in Figure '7. f. Y

Figure 9 is a top plan View of the pattern shown inFgure'?. Throughout f the drawings, similar reference numerals refer to like parts in the different views. There is shown in Figure 1', a mold forming machine, the raising and rotating mechanism of which,eas wellas the V-meansfor moving the mold formingV members `from side to side of thek ma'- chine, are carried upon I-beams 1 mounted upon each side of 'a Vsuitable base or bed. Such a'bed,

l" as shown in Figure 5, is generally designated by thev reference numeral 2, theel-beams 1 being secured thereto by means of suitable anchor bolts which'extend through the lower flange of the I-beams' and into the bed 2. Suitable tie rods 1f extend between the Ifbeams, and are con'- nected lto the webs thereof so as to form a strong supporting'frame for'the machine. Each I-beam 1 extends beyond the ends of the bed 2, for a purposeto be hereinafter pointed out. They I-beams are of the usual `standard. construction having a lower flange 3l and anmupper flange 4. It'may be noted, however, that the upper ange'near the longitudinal center of each Lbeam, `isbent downwardly `as indicated by the reference numeral 5, so as to provide a seat for a tie plate' 6, which extends between the I-beains' on each side ofthe base and is secured to the' upper flanges thereof by any suitable means.

' 1 Thistieplate, as will appear, is for the purpose ofi supporting` the mechanism k'adapted to raise and lower, and to rotate the mold forming Vmem--A bersof the machine. In ordervto accomplishthis purpose, a gear casing or housing comprised "of two halves '7 and 8, has its outer and upper flanges 9 secured to the tie plate '6, in any conventional manner, which for the purpose of simplifying the drawings, hasnot been shown. Within the gear box there is provided a web 10, to which are `se-v cured the ilanges of a split machine assembly collar 11, for supporting a worm' wheel'12. Positionedabove the collar 11 and worm 12 is a suitable bearing 13," the flange of which is I secured to f the top flange ofthe gear'casing inany conveney tional manner.

V- Upon the lower side of the gear leasing 'or housing, there is secured a cylinder 14'having a cylinderfhead v15, the cylinder being, provided The cylinder head isp romay be 'i'accomplishedjbyg any fluid pressure means, air being satisfactory forthe purpose;

The fluid under pressuremay be admitted to -a'ndf discharged from the cylinder by ther use of -a three-way valveA so as to allow the piston to remain in desired positions for any period of time. It may be noted that the piston 16 is provided through its center with a circular channel or bore closed at its lower end for the reception of the lower end of a main shaft 18. This shaft is inserted 'through an opening providediny the tie plate 6, the main bearing 13 and the worm gear 12. its lower end is suppo-rtedin the piston and rests on a suitable thrust bearing 19 comprising upper Aand lower thrust washers separated by ball bearings, as is clearly shown in Figure 4.

vFor allowing vertical movement of the main Y shaft 18- relative to the worm 12, the former is provided with a suitable keyway adapted to engage a gib key placed in a keyway on the hub of 'the worm. "It will thus be appreciated that upon suitable actuation of the piston 16, the main shaft 18 may be raised, while at the same time it maintains its connection with the worm 12 'so that when the latter is rotated, the main shaft will also be revolved. Y v`As may be noted in Figure 4, the central portion Vofthe tie plate is provided-with a circular opening through which the upper end of the main Y there Vis shrunk acollar or ramming'base' 21, the

upper surface of vwhich is flush'with the plate 6 and' towhich is secured'a corearbor centering plate 22, '1f desired, the core arbor centering plate may 'be secured tothe ramrning.I base 21 by means offcap screws which are inserted through the top of the core arbor centering plate so 'as to permit the same to be removed without diiiicultyfw. '4 Y g l.

As will be later pointed out, the core Varbor centering plate is oi different sizes for different castings, and it is hence essential that it be detachablyr-connected to the ramming base 21. Also for apurpose which willpresently appear, the core'arbor centering plate is provided with cap screws 23which'engage the under surface thereof, and when the piston isin its position adjacent the cylinder head, as shownin Figure 4, have their heads in contact withA the tie plate 6. In addition to this, the upper surface .of the core arbor Vcentering plate is provided with a.

collar 21 and core arbor centering plate 22, a y

worm 25 adapted 4to mesh therewith is mounted upon a suitable shaft 26 whichextends into the gear casing with its axis 'perpendicular toV the axis of' the main-shaft.Y Shaft 26'maybe supported upon bearings in any suitable manner. The driven shaft-26, upon'whichthe worm 25 is mounted, may be rotated 'by any. desired means through a-suitable power source.

I have had considerable success, however, byV using a low horse power electric motorwhi'oh drh/'es 'a sprocket connectedby asilent chain to Va second sprocket,'7the` latter being mounted onl the 'constant speed shaft of a variable speed transmission. turn belted or otherwise connected to arvariable speed shaftv which is secured lto .the-shaft 26 by ,a flexible Q-coupling. While this means of rotate,

ing the main ,shaft carrying 1 the core' vcentering arborh'aslbeenV describedgit is ``to be 'understood thatr other 'means may 'be substituted `therefor without departing fromY the' 'spirit 4of the invention o'r the -scopeofthe appended claims.-r

The constant lspeed shaft is inv Turning now to the mechanism employed for carrying the mold parts to and from the core arbor centering plate or ramming base, it may be noted from an inspection of Figures 2 and 5, that upon the top iianges of each I-beam 1 there is mounted a lower slide plate 27, upon which is movably mounted the upper slide plate 28.

The slide plates 27 are secured to the upper flanges of the Lbeams and extend for the full length thereof, while two plates 28 adapted to slideV upon plates 27 are employed on each of the sides of the machine. As may be noted, upon the right and left of the center of the' machine there is provided one of a pair of draw plates 29 to the bottoms of which are connected the upper slide plates 28. The upperside of a rack 30 is also secured .to the under side of a draw plate. These racks 30 areactuated by means of the pinions 31 mounted upon shafts 32 supported from the undersides of the I-beams 1 at each end of the machine.

From an inspection of Figures 1, 2 and 5, it may be noted that each draw plate 29 is of a width equal to that of the I-beam base of the machine, the adjacent edges of each draw plate being adapted to Contact with each other when moved towards the center of the machine by thepactuation of the pinions 31 and racks 30. For the sake of simplifying the drawings, the means of con necting the draw plates to the sliding plates 28 and to the racks 30, have been omitted. It is obvious, however, that any means desired'may be employed, such means including bolting, welding, or any other type of connection. 35Y

By allowing the I-beams to project beyond their foundation base, bearings' 33 for supporting the shafts 32'may be mounted in any suitable manner, on the underside of the I-beam ends. The mechanism for actuating each of the shafts 32 so as to rotate the pinions 31 and consequently actuate the racks 30, comprises a ratchet wheel 34 keyed to each of the shafts 32. Each shaft 32 is provided with a collar 35 adjacent the shaft bearing nearest to which the ratchet wheel 34 is mounted. By means of such a collar, play of the shaft is prevented. As already indicate-d, two ratchet mechanisms are employed, each of which comprises a main ratchet lever 36, between the upper ends of which is mounted a pawl 37 upon 50A a ratchet armV pin 38. Upon the other side of the pin 38 there is secured a pawl position lever 39. Each pawl is provided with a suitable plunger 40.

As may be observed in Figures 2 and 3, the lower end of each ratchet lever 36 has secured thereto, by means of a pin 41, one end of a connecting rod 42, the other end of which is secured to a power handle 43 mounted upon ashaft 44. The' shaft 44 is positioned at the longitudinal center of the machine, and is mounted in bearings, one of the bearings being fastened under the centerof the I-beam v1 for the inner end of the shaft, while the other bearing is in the retaining wall of the foundation. Shaft 44 is clamped tight in its bearings, while the power handle 43 is alflowed to rotate. 1n order to maintain the power handle 43 in its proper place, a collar 45 is positioned on the shaft 44. A suitable power handle extension 46 is provided so that the'mechanism may be readily operated. 'y

From this description, it will be apparent that upon positioning the pawls,`as shown in Figure 1, and swinging the operating lever 43 in a clockwise direction, the draw plates 29 will be forced apart after which upon changing of the position of the pawls and swinging the powerhan'dle 43 in the opposite direction, that iscounterclockwise, the draw plates will be moved inwardly towards the center of the 'machine to the position shown in Figure. 1. 1

' 'Ihe parts or members employed to form the mold for'the casting comprisethe cor arbor 46, segmental pattern 47 and the segmental flask 48, both of the latter being formed in two halves. It may be noted the core arbor 46 is adapted to be rammed up inside the pattern and forms the core of the mold, as its name implies. Near its upper end it is provided with oppositely disposedV openings 49 for vthe reception of a shackle pin,`this pin being employed for handling the entire mold after ramming. The core arbor is adaptedto be fitted upon the core arbor centering plate,.'as clearly shown in Figure 4, `the flanges 50 formed upon its base 51 being in contact with the raised pads 24 upon the upper surface of the core arbor centering plate.v

Turning to thesegmental flask 48, it may be noted that its outer surface is ribbed, being formed of transverse ribs 52 and the longitudinally extending ribs 53.v Near its upper end, the flask is provided with trunnions 54, employedV in setting the 'flask upon the pipem'achine. Also wrought iron hooks 55 are formed upon: the back of the halves of the flask to permit handling, as in shaking out or stocking; Each half -of the flask is provided on one side with two hinge bearings 56, which it will hereinafter appear, are adapted to have the halves of the'pattern swung therefrom; The flask halves are interchangeable-and their faces are nnished along the-surfaces which theyv nt together. v

As may be noted particularly well in Figures 4 and 6. the flange on the bottom of each flask'half extends "inwardly to form a shelf 57 so that only an opening of a denite size is left` in the center when the flask halvesare face to face. Of course, the size of this opening will be dependent upon the size of the annular casting for-which the flask is designed; Also to be noted isthe .fact that the wall of the flask is brought down in a gradual taper onthe inside edge of the bottom/.asindicated by the reference numeral 58. .The bottom of the flange or shelf 57, as well as the vertical face on the' outside ofV theange at the .bottom of the flask are machined;A ,l f,

' By finishing the shelf 57it will-be appreciated that direct alignmentV with the draw plate and the base plate of th'e core arbor onywhichthe flask'rests' at various times during operation, is obtained, while the finishing of the exterior face of the flask allows a close fit with the rings k59 formed upon each draw plate fsothat-when the draw platesare `in contact-with'each other .the rings 59 form a complete circle. Thus` it willbe appreciated that when the flask halves are set upon the draw plates and vare moved towards each other, the rings just mentioned, willlocate the flask halves in their proper place and in alignment with each other. Also to be noted is the fact that each flaskhalf is provided lwith a plurality of pads or projections 6 0, which'may` be engaged by C clamps when the'ilask" halves are fitted together so that' they may be maintained in such position.

In Figures '7 through 9 inclusive, I have shownl in detail a pattern used for the vformation of bell and spigot ended pipe, the base beingprovided with a' plurality of ribs upon'its outersurfa'cer It is to `be understood, however, thatY while such a pattern is disclosed, patterns of 'different designs as well as diierent shapes may be employed with my invention aswell as the process to which it re` lates.` y

.The pattern halves 47 are provided with match plates 61 upon which are formed hinges 62 to permit swinging of the pattern halves on the flask halves. As is the case of the flask halves, the pattern halves are also interchangeable. With the type'of pattern and llask disclosed, -it will be obvious that it is unnecessary. to form a cope and a drag, while-.themold may be formed in V.one ramming operation, after the parts thereof are positioned .as shown in Figure 4.1The mold cavity. formed between the sand core and flask, after removal.. of the pattern .halves and the securing ofthe Iask halves together, Willhave a true'circular' cross section in a horizontal plane due 'to the. construction of the pattern halves themselves..

.For the sake of illustration,r assume that the match plates on the pattern are 1/2" thick. Thus itwillv be apparent that when the halves of, the pattern are broughtwith the facesof their match plates together, there is a 1. distance between the active parts ofv the patternV which form. the outside of themold. if This means that all outside radii are vstruck from a point 1/2'. off center, so

that when .the pattern is-removed and. themold halves aremoved` 1/2?! closer-together .onreach side, the outside 'diameters are true circles. In other words, the'radiusfor the inside of the mold or the. core is struck. from a point in the same planey as the face offthe match plate, and forms a trueY circular'corawhile the outside radius-. is

.' struck froma pointsin the same plane as the back of the match plate or 1/2 off from the.

absolute center of the mold.`

Thismeans that when the pattern is removed andthe mold is brought up 1/2 closer together on eachside, the 1/2" space formerly occupied by the match plates will .be filled with the molded sand adjacent the interior-of the flask, the exterior of .which'will beiof circular shape correspending .to the exterior surface. of the pattern.. It is tobe understood that the match plates may have` a thickness other than that specified above, which'has beenused merely forqthev purpose of illustration: Y v w 'Theimatch'pl'ates surround they mold both `at the bottom and at the top, and'also bear forms for-.runners which conduct the molten .iron in thevpouring. Thus it may be noted .that each match-.platei-s .provided with arunner 63 communicating with side gates-'64 at various points along the length of the pattern so that when the mold is poured,'.molten metal will be .introduced at different elevations along the pattern. -As

l maybe observed, a tapered iron -ring- 65 is profvidedon the' top of 'the pattern for the purpose thereof andv with a plurality of exterio'rly ar-` ranged. ribs.. Thus it maybe noted `thatfthe pattern -is provided with transversev ribs 67vr and longitudinal-rib. 68 formed .upon its body. Also for the formation of the spigot end .of thepipe, lugs 69 are disclosed.

The; bell end of the pattern, as` may be jobjoined to a thick solidsection. These solid sec-V l tions .provide a .seatand stop'A for the lugs on the. spigot .end of a finished pipe section which is coupled to the bell end of another finished pipe casting. .l n I. s

Having described the apparatus in detail, as well as the various membersforming the mold, the operationthereof and the process of forming the mold will lbe apparent.Y By suitable actuation of the `power handle 43, the draw plates 29 are drawn back to the position indicated by the dotted lines in Figure 1'. Y After'this the. core arbor 46'is placed onthe core arborcentering plate 22,.While'thevhalves of the flask 48are set in their seats in thehalves of the draw/"plates, that is, the lower exterior surface of each llask half'is so positioned that it contacts with the ring 59 formedon each draw plate. The halves of Vthe pattern arethenhung on thev hingesl of the halves'ofr the flask. The draw plates bearing the. flask halves withthe pat'- tern halves hinged thereon are brought together so that the faces of the match plates onthe pattern'halves are incontact withl each other'and areclamped evenly together between the faces of the halves of the flask. This may be noted particularly well in Figure 2, showing a top View of themachine. Also, as may bev observed in Figure 4, a portion of the lower surface of the flask and the entire lower surface of the pattern are supportedupon the base plate of the core arbor.

As previously pointed, out,' each flask half is provided with a pluralityk of clamp pads 1on. each side thereof, and at this step of the operation, the flask' halvesA are clamped together by C clamps on the center padsy 60. Air is now admitted to the cylinder/14 sov as to ralse'themold to rarnmin'gv position, 4after which theshaftj 26 is rotated by the actuation ofV the power source so as to revolve the mold. Due to the fact that certain'speeds'have been found'best for certaintypes of mold, it'will be appreciated that a variable speed transmission, such as that previously mentioned for connecting the ."power source to the 'revolvingmechanism is of greatA advantage.

While the mold is revolving, the slinger, thr'ower; blower or pourer head of a suitable sandmachine is brought into position,l so thatthe mold cavity between .the ilask andthe pattern maybe'rammed. Ramming Vof the outer portion of the mold. having been completed, the head of the Sandmachine is Inovedover to the portionof the mold be'- tween the. core arbor andthe pattern,l andthis is rammed in a similar manner. It willof course beapparent toanyone skilled in the art'that, in lieu of the -successiverar'nming ofthe outer and inner portions of the mold, o'r vice versa, the outer and inner portions ofthe .mold may be .rammedsirnJl-gl taneously.` "The ramrning havin'g'been completed,

the top of the mold is struck or leveled `off land the mechanism rfor rotating the same is arrested, whereupon the mold is lowered to its original positionon the draw plates by the `actuation of the piston 16 in the cylinder.

Thepreason for tapering the inside edge of the flask at its bottom will now be apparent. Such an expedient causes-sand which is slung, thrown, blown or pouredin the mold to bepacked forcefully against the bottom of the pattern. Likewise the inwardly extending flange or shelf 57 at the bottom of the flask acts as a support for the sand above -it in the mold. Asralready pointed out, by machining the bottom of the flange direct alignment with the draw plate is assured, as is alsothe case with the base plate of the core arbor.

In preparing the mold for pouring, the same having been filled with suitable sand by the ramming operation just described, the C clamps are removed from the center padson the flask half, and the flask halves are clamped t0 the draw plates 29 by means of the clamping. mechanism Y 72 carried upon each draw plate. `This mechanism locks the flask halves'to the draw plates and the C clamp having been removed, it allows the flask halves to be withdrawn to the ends ofthe machine upon movement of the draw plates.

Such locking mechanism comprises a shaft 73 rotatably mounted upon each draw plate by means of suitable bearing supports, as is clearly shown in Figures 1, 2 and 4; Each shaft 73is provided with a suitable actuating handle and near each of the bearing supports with a cam 74 adapted4 to engage a slotted locking bar 75 with a flask half. The locking bars 75 t over upright studs 76 secured to the draw plate, each stud being provided with a suitable opening adapted to receive a wedge 77. It will be` appreciated that upon suitable operation of either of the actuating handles of the clamping mechanism, the end of the locking bar over the cam roller will be lifted, and by reason of the wedge in the stud 76, the locking bar will be engaged with the flask.

When the halves of the pattern and flask are in separated position, the core arbor with the sand packed therearound is left in the center of the machine, while the pattern and flask halves are separated therefrom. For the purpose of completing the mold, the pattern halves are vibrated or rapped in any conventional manner, and are then swung from the flask halves after which they are lifted off of their hinges and set aside.

In this position, with the pattern halves removed from the flask halves, it will be appreciated that there will be a layer of sand adjacent the interior portion of each flask, also that the surface of the sand most distant from the iiask is in position for facing. It is to be observed that in this process the entire area of the cavity that contacts with the molten metal may be treated with a facing material and that by the use of the flask, pattern, and core arbor, such asV that disclosed, it is unnecessary to form the core with so-called sharp or core sand, ordinary molding sand being used throughout the mold. Also it will be appreciated that in the formation of a mold of this sort, as has been previously mentioned, the cope and drag are done away with, and moreover, the mold may be completed in one ramming operation.

After facing the parts of the mold, as described, the flasks are again moved towards the center ofthe machine where they contact with each other, after which they are clamped together by C clamps on all of the sets of pads formed upon ,g the flask. The clamping mechanism 72 is then released so `,that the flask is'made free'from the draw plates, after which a shackle and suitable pin are placed in position at the top ofthe core arbor'withinthe openings 49 and the entire mold is movedv to the pouring position. y

In theformation ofl a mold in thisr manner, it will bel-appreciated that the conduits for introducing the molten metal between the moldand cavities are formed' directly in the mold itself and thatinoreover such introduction is made at a plurality of points lalong the mold cavity. By incliningthe gates, splashing of-iron onto the molten 'cavity along its length is prevented, and moreover, a cooling of the molten metal from the bottom upwardly, is attained.

, learing in mind the points just mentioned in connection with the Amold that is formed, vit will be appreciated that with the completion,` of the operations previously described, the molten metal may'bepoured into the mold through the gates, and the casting completed. This metal is passed downwardly through theV pouring runners and rising passes through the gates into the mold, the mold being poured ina vertical position. .Gases escape through vent holes (not shown) provided in the halves of the ilask'and in the core arbor. After completion ofthe pouring, and -upon the cooling of the mold, thecore arbor is forced therefrom by means of a suitable extension clamp, the C clamps in the flask are removed and the halves taken apart. The pipe is then free from the mold and is ready to be taken to the cleaning room.

While the invention has been described for the formation ofcastingswhereby a. bell and spigot ended pipe may be provided, it is obvious that other types of castings may be made'with different molds by following the process outlined. For example, the invention also comprehends designs which permit the use of match plates or match boards in vertical position of molding, and includes molds for smooth bore ribbed pipe, plain round pipe with belland spigot ends, lvalve boxes and covers, flanged pipehand pipe fittings, radiator and boiler sections, sign bases, lamp standard bases, machinery castings, manhole covers, and for many other forms of castings. It is obvious that the invention is not limited tothe formation of castings having an annular shape, as articles having different contours may be formed by the use of the machine and process forming the subject matter of the invention.

As just pointed out, the invention is not limited to the formation of the mold for any particular type of casting. It will likewise be understood that the sizes of such molds, that is their longitudinal and transverse dimensions as well as their thickness, may also be Varied as desired. Previously mentioned was the fact that the size roo of the core arbor centering plate will vary for .i Y

different sizes of molds. l The same, of course, will be true in connectionwith the size of the core arbor itself, the pattern halves and the flask halves.

For the purpose of preventing the working pit from filling up with sand and also to make work :around the machine free from hazard, steel plates may be mounted upon the top of the upper slide plates 28 so as to move with them. 'I'he'purpose of the cap screws 23 positioned in the under surface of the core arborcentering plate, as well asl the pads 24 mounted upon the upper surface thereof, will nowbe appreciated. The heads of the cap screws 23,when the piston 16 is positioned as shown in Figure 4, are in contact with Y precisesteps or details of construction herein set ceeding the scope of the appended claims.

6'. the tie plate 6, with the result that 'perfect alignment of the mold isatta'ined, which would be impossible if. the vcore arbor centering plate rested onthe plane surfaceof the tie-plate; due to kthe fact that sand orV other Aforeign matter would prevent'the plates; coming'Y evenly together. It isf for! this same purposerthat the top ofthe core arbor centering plate isprovided With the raised pads'24 upon-which rest theflange 50 formed upon the` base 51 of the core arbor. 1 Y

' From the foregoing description it Will be appreciated that I'have devised a' novel process and apparatus for-formingY a casting mold. Not only does the invention do away withV the usual' cope and drag for casting-moldabut it allows the use of ordinary moldingsand throughout the formation .of the same. In addition to this,it will be appreciated that lby the performingfof the process up'nth'e machine whichl I havev disclosed, a' mold complete .with pouring runners and gates may be formed, such a .mold being rammed in one operatiOnL-.Due to the simplicity o'f the process, as Well as the apparatus, it Will be appreciated that' there is provided 'afcastingV mold which is effective-in producing .a casting of great smoothness and uniformity which: is made with a minimum of labor Yand expense. f

VWhile I have shown and described the preferred embodiment of my invention, I Wish it to be understood that I donot conne myself to the forth, byway ofuillustration, as it is .apparent that many changes and variations may be made therein, by those skilled in the art, Without departing fromthe spirit of the invention, or ex- Iclaim:A

1. A'method of Vforming a casting mold comprising assembling a segmental pattern and a segmental flask,.verticallyramming the mold internally and externally of thepattern, horizontally, movingV the flask segments` from the core, horizontally moving the pattern segments from the core in thelsame general direction as the While the assembled elements are in avertical Y position,V horizontallymovingfrom the interior portion of the mold each segment of the: flask together withfits corresponding patternv segment, thenremoving the pattern segments' from the exterior portion of the mold and the flask segments, and reassembling the exteriorportion and flask about the interior portion ofthe mold.

3. A method of'forming a casting moldcomprsing assenfibling a segmental ask, and 4a pattern made up Aof segments corresponding generally to the segments of theflask, ramming the mold internally and externally ofV the ypattern While the assembled elements are in a vertical' position, horizontally ymoving from the interior portion of the mold eachy segment vof the flask together With its Acorresponding pattern segment, thenpivotally removing the pattern segments from the exterior portion-of the mold, and reassembling the exterior portion and flask about the interiorportion of thev mold. j

4. -A method of forming a casting mold comprising vertically assembling ya segmental pattern and a segmental flask, ramming the mold internally and" externally of the .pattern While the assembled'elements are in a verticalaposition, horizontally and simultaneously removing the pattern segments and the flask segments Ifrom the interior portion of the mold in substantially a single operation, removing 'the patternl seg-f ments from the exterior portion of themold and the flask segments and reassembling the exterior portion andask Vabout the interior portion of the mold.v 5

EPHRAIM O. NORMAN. 

